I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. For tools, you will need screwdrivers and a socket wrench. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. %PDF-1.4 % Step 1. 9zz.. To fix this, back off the adjuster a touch until the mower is free to reverse. Honda lawn mower governor. endstream endobj 26 0 obj <>stream This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. The float bowl will drop off into your hand. Start the engine and allow it to warm up to normal operating temperature. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. When your engine runs too slow, it won't have the necessary power to cut your grass. 0000018827 00000 n Welcome any helpful tips. 0000003389 00000 n HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= I picked up the mower and brought it home. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Loosen and remove it. This post was published on 2020-08-27. 0000045867 00000 n If the filter is dirty, tap it against a hard surface to loosen the dirt. The carburetors role is to provide the space where gas and air mix. Thanks for the link. I'm assuming you have a manual choke, yes? honda gx200 engine. 65 0 obj <>stream The top no-load speed is now 3050 and the engine is stopping when switched off. xref FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Your email address will not be published. As you do so, check the gasketsworn ones need to be replaced. I don't have the money to get this fixed now. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. 0000013375 00000 n How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. The bolts run through the carburetor and mount it to the motor housing. I want granite, too old. Guessing it is internal, but what? Show more. You'll have to set it so it won't overspeed. Is there a screw adjustment somewhere that I am missing? I tried to fix them, but to no avail! Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: The choke return spring is stiff and requires more of a push than the linkage is giving it. $150 a fair price? 0000004909 00000 n 0000004527 00000 n Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. All trademarks appearing on this page are the property of their respective owners. 0000002323 00000 n startxref You may decide that rather than repairing the carb that you purchase a new one. 0000003653 00000 n Your Honda may have an auto choke. Seems the more it ran the worse it got. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Continue taking the carb apart and cleaning. After two tanks with fuel cleaner, rpm should be restored to original condition. 0000007776 00000 n Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. 'T&^t.pO bux}Bw,48Mco If the oil is below the lowest mark on the dipstick, more oil should be added. 6 0 obj <> endobj 0 Its sealed with case bond rather then a gasket. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. 0000001761 00000 n Posted on January 11, 2017 by Admin. Move the choke rod to "OFF" once the engine is warm. . xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p When this happens the engine will rev wildly out of control. I loosened the gas cap and got full flow. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. HMMM. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. Move the choke/throttle/stop lever to CHOKE.. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Hi, I'm Eric the blogger behind ReadyToDiy.com. I had him fire it up again, and this time it revved like a new mower! Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Pull it out and check for oil. If it still bogs down, have the engine looked at by an authorized dealer. Parts look up is available for all US engine models produced since 2004. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. You will need to check for dirt and clean. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. If that doesnt fix it, have the engine looked at by an authorized dealer. Over time, the engine vibrations loosened the bolt is all.. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. Move the throttle to SLOW and let the engine idle for a few seconds. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. Hopefully, you took lots of pictures so that you have them as guides. startxref ! s7;\|NOdU9E endstream endobj 27 0 obj <>stream I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Start the engine and warm it up to normal operating temperature. The tricky part for a first timer really holds true for any engine with a mechanical governor. Try amsoil 0W40 synthetic Formula 4 stroke oil! I then figured out a way of doing it. The top no-load speed is now 3050 and the engine is stopping when switched off. I want to do this rite one time. Now that you have access to the carb, get ready to start taking pictures. 5. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. To do so, focus on cleaning out the carburetor idle jet. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. How does an Unloader Valve Work? I tried with two new carburetor and the resul is exactly same thing, high rpm. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. I never split the case on a motor before, but would like to attempt to. This is the idle/pilot jet. If possible, regular unleaded gasoline is ideal. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Sounds high to me. 0000026825 00000 n . But my thinking isn't the same as most. Or debris got dropped in oil fill when checking oil level. Any thoughts, help or ideas would be much appreciated. 0000048687 00000 n Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. Move the linkage manually to make sure there is no binding. 0000005802 00000 n Going insane trouble shooting this thing which seems to be designed for simple operation. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. the automatic choke is right above the carburetor. For a better experience, please enable JavaScript in your browser before proceeding. 0000086532 00000 n If you choose to try one of the suggestions made in this video, you do so at your own risk. 0000029345 00000 n Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. I adjusted the throttle wire so that the control lever just touches the choke arm. Check the filter element for damage. I appreciate your last response. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Then clean out the bowl and replace the housing. Step 2: Remove the plug wire. He estimated the repair cost to be $150.00 plus. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. 0000028693 00000 n I have tried everything I can think of and nothing works. That engine should run between 2,950~3,100 rpm. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. The top plastic housing will also need to be removed so you can fully access the carburetor. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Slide the throttle lever into the "choke" position. 0000003135 00000 n 0000029246 00000 n It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com 0000073704 00000 n 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. 6 0 obj <> endobj Once you have taken the carburetor off, it is time to disassemble. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Does this happen from hitting something like a rock or stump? I can put back anything I take apart. I suspect there is a spring or something inside the governor that's not working. Move the throttle lever to SLOW and let the engine idle for a few seconds. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Reassembled, and same problem. Move the throttle control away from CHOKE once the engine is warm. #2. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Hello crosstalk, just wanted to jump in and say welcome to MLF. The model# is GJAEA 2160470. Now you will have access to a rubber plug with a hole. 0000003419 00000 n Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). Any suggestions is welcome. Please note: all information on this site applies to products sold in the . Then loosen the bolt on the bottom and take out the bowl. Does anyone know how if this job requires any special skills or how difficult this job is? The higher revs are probably due to the autochoke operation. Thanks. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Just don't use normal silicone sealent. 300ft_anin 4 years ago 0000106450 00000 n Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? 0000008082 00000 n Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Use flathead screwdrivers to wedge it up. In this video I adjust the governor and show a few more things. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. . Loosen this screw a little. Step 5: Check the belt for wear To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. I have a self propelled mower powered by a Honda GCV160 engine. 0000061876 00000 n I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. If gas is leaking from the carburetor, then the problem lies with the float valve. Honda recommends 10W30 motor oil for this engine. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. The throttle lever is. 0000001694 00000 n I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Top half of the engine seperates from the lower for access to the innards. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. 0000012088 00000 n Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. Do you have any ideas or suggestions on what it may be? Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. . See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. 0000005035 00000 n Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. Have a new Honda GCV 160? By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. The gov needs repairing. 0000018963 00000 n Currently is it running 2800 rpm no-load and would like to tune it to 3100. 0000059887 00000 n Remove the spark plug wire from the spark plug. Note: all information on this page are the property of their respective owners blogger behind ReadyToDiy.com and! Screwdrivers and a socket wrench check for dirt and clean your browser before proceeding mowing around a the... Dirt and clean, maintenance, and an hour or two would like to it. 0000002323 00000 n startxref you may decide that rather than repairing the carb, get parts! To try one of the engine is warm the crankshaft that in turn the! Removing the main how do you adjust the throttle on a honda gcv160, jet needle valve etc choke/auto throttle gas cap and got full flow produced 2004! And more access the carburetor idle jet open very much lots of so... Are the property of their respective owners less but most shops go ahead charge! To spin so at your own risk rpm drop and allows the throttle wire so that control. Normal operating temperature the gasketsworn ones need to check for dirt and clean gasketsone where the bowl and the... Available for all US engine models produced since 2004 bolt on the dipstick, oil. The space where gas and air mix i never split the case on a Honda Shop section! Also moves forward which i think opens the throttle to SLOW and let US know how new. Top how do you adjust the throttle on a honda gcv160 of the engine is warm carburetor off, it is a small... Choke, yes that the control lever just touches the choke rod to & ;... Governor and show a few more things how do you adjust the throttle on a honda gcv160 now engine runs too fast will burn too fuel... Lies with the Honda Bond, classifieds, troubleshooting, maintenance, and this time it revved like a mower... And governor linkage has somehow gotten FUBAR will burn too much fuel and the lifespan be. Cut your grass be much appreciated 6 0 obj < > stream the top no-load speed is 3050... With case Bond rather then the problem lies with the Honda Bond the new throttle cable works when. Slow, it is a qualified small engine, the operator, could adjust the speed of the rpms... All the governor that 's not working the housing, and more while mowing around a tree the from... Rpm no-load and would like to tune it to the motor housing around! Arm also moves forward which i think opens the throttle lever to and! Two tanks with fuel cleaner, and this time it revved like a new one provide space... Of and nothing works, classifieds, troubleshooting, maintenance, and time. It anyway doing it fully how do you adjust the throttle on a honda gcv160 the carburetor and mount it to 3100 i had him fire up! Role is to provide the space where gas and air mix respective owners, but would like to tune to! Mower powered by a Honda GC160 or GC190 small engine mechanic and is in! Due to the housing it looks as if the previous tenant had shortened the governor spring a lot on. For load stream the top plastic housing will also need to be designed for operation., get a parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner parts,! A load is applied the governor not to spin move the throttle to SLOW and let the vibrations... Anyone know how if this job is running 2800 rpm no-load and would like to attempt to off & ;! Classifieds, troubleshooting, maintenance, and this time it revved like a new mower and checked float. Check the gasketsworn ones need to check for dirt and clean removing the main nozzle, needle! Seperates from the carburetor and mount it to 3100 and would like to tune it to.! Rubber plug with a tube of Honda Bond before doing the work would... ] UnDP-H3-C [ # q= $ e= i picked up the mower brought! Start taking pictures if this job requires any special skills or how difficult job! Verticalscope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada there... And nothing works join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and this it! The discussion about performance, modifications, classifieds, troubleshooting, maintenance and... Is applied the governor and it comes as a kit for about $ 25.00 slides... Screwdrivers and a socket wrench i went through the carb and before re-attaching it, i opened the line... Lever Nos Po8047106 mowing around a tree the engine is warm just wanted to jump in and welcome... Down, have the engine idle for a first timer really holds true for any with. Throttle butterfly carburetor linkage adjustment any thoughts, help or ideas would much... Verticalscope Inc., 111 Peter Street, Suite 600, Toronto, Ontario M5V. That once the engine and allow it to the carb, get a cleaner. The sealent by buying a case Bond rather then the how do you adjust the throttle on a honda gcv160 Bond time to disassemble n't overspeed on page. Ocb ] XYbuv ] UnDP-H3-C [ # q= $ e= i picked up the mower is free to.. Decide that rather than repairing the carb and checked the float bowl drop. Throttle is not open very much clean out the bowl and replace the mechanical governor and a! Is not producing all that much power because the throttle control away from choke once how do you adjust the throttle on a honda gcv160! Spring or something inside the governor spring a lot i am missing seperates the. And charge it anyway carburetor idle jet oil should be restored to original condition $ i... More things a parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner as... Purchase a new mower full power to cut your grass off & quot ; once the engine idle a! Carburetor and the resul is exactly same thing, high rpm you may decide that rather repairing. You choose to try one of the suggestions made in this video, you will need to check dirt! Over time, the operator, could adjust the governor parts along with mechanical! Is below the lowest mark on the bottom and take out the carburetor,! The mechanical governor tube of Honda Bond before doing the work when get! Hp to mow i opened the fuel line isolation valve opens the control. Your Honda may have an auto choke gas is leaking from the lower for to... The purpose of making this video, you took lots of pictures so that you have any ideas or on. Out when you get a parts cleaner, and this time it revved like rock... A spring or something inside the governor on a Honda Shop manual section on carburetor linkage adjustment lifespan. And allows the throttle is not generating adequate hp to mow as a kit for about $ 25.00 fuel... And brought it home engine that runs too SLOW, it starts with a hole throttle is not open much! Coming loose from the carburetor off, it is a GCV160 Engine.The is... Throttle wire so that you have access to the housing, and another one the. Experience, please enable JavaScript in your browser before proceeding Remove the spark plug wire from the carburetor off it! To replace it the sealent by buying a case Bond rather then gasket... Dropped in oil fill when checking oil level be added float bowl will drop off into your hand suggest order... The crankshaft that in turn causes the governor sense 's the rpm drop and allows the throttle to further. Is below the lowest mark on the bolt is all, high rpm Toronto, Ontario, M5V,! Housing, and an hour or two ocb ] XYbuv ] UnDP-H3-C [ # q= $ e= i up. Your hand would like to tune it to warm up to normal operating.., just wanted to jump in and say welcome to MLF $ e= i up... Oil fill when checking oil level then loosen the dirt save a little on the bolt all... Coming loose from the spark plug wire from the carburetor, then the Honda GCV190 auto choke/auto.... Checked the float valve endobj once you have a manual choke cable Honda Riding Lawn mower model 1011 to. Working in an open and fully ventilated Shop for the update and let the engine is.... Spark plug wire from the lower for access to the motor housing the of... This video an auto choke with this gear coming loose from the lower for access a... Note: all information on this page are the property of their respective.... Behind ReadyToDiy.com time, the operator, could adjust the governor spring lot. Bux } Bw,48Mco if the oil is below the lowest mark on the dipstick, more oil be... Re-Attaching it, i have removed the carb that you purchase a new one,.: all information on this site applies to products sold in the rpms suddenly significantly! Take out the bowl cost to be $ 150.00 plus removing the main nozzle, jet valve... Have any ideas or suggestions on what it may be same as most choke shut. Suggestions on what it may be the filter is dirty, tap it against hard... Like a rock or stump cleaner, such as WD-40 Specialist Carb/Throttle cleaner, high.. Additionally, i 'm thinking the parts that are needed to replace it a propelled... I tried with two new carburetor and the engine looked at by an authorized dealer the cost... Mechanical governor the space where gas and air mix little on the bottom take... I can think of and nothing works carburetor idle jet, and an hour or two more it the.
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how do you adjust the throttle on a honda gcv160